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Ultra Vacuum Mixer, Vacuum Homogenizer Mixer, Vacuum Emulsion Mixer
Manufacturers & Exporters

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Ultra Vacuum Mixer,  Vacuum Homogenizer Mixer,  Vacuum Emulsion Mixer Manufacturers & Exporters from India
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Application & Process :

Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity.

Application

Optional Features :

Working Principle :

The basis of mixing system of Ultra Vacuum Mixer is a combination of counter - rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.

Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter - rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control.

Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air.

A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition.

Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.

Design Features :

Optional Features :

Safety Features :

Techical Specifications :

Machine Description
Bhagwati
10
Bhagwati
25
Bhagwati
50
Bhagwati
75
Bhagwati
150
Bhagwati
250
Bhagwati
500
Bhagwati
1000
Bhagwati
1500
Bhagwati
2000
Bhagwati
3000
Bhagwati
6000
Total Volume (Liter)
12
34
72
100
204
340
647
1365
1855
2600
3900
7400
Working Volume (Liter)
10
25
50
75
150
250
500
1000
1500
2000
3000
6000
Width (mm)
600
685
800
800
1000
1000
1200
1500
1600
2100
2400
2700
Length (mm)
1620
1340
1700
1700
1850
2000
2650
3500
3300
2100
2400
2700
Height (mm)
1780
1823
2100
2100
2600
2600
3125
3700
4000
4300
4800
6100
Main Agitator Motor (kW)
0.55
0.75
1.5
1.5
2.2
4.0
5.5
7.5
11.0
11.0
15.0
18.5
Counter Rotating Motor (kW)
0.37
0.55
0.75
0.75
1.5
2.2
4.0
5.5
7.5
7.5
11.0
15.0
Homogenizer Motor (kW)
1.1
1.5
2.2
2.2
4.0
5.5
7.5
30.0
40.0
22.0
30.0
45.0
Tilt able Vessel
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
ISO Certifications
15 Offices Worldwide
150 Hardworking People
4000 Worldwide Installations
25 Years Of Experience

Contact Us

Address: 9/A, Bhagyoday Estate, Ajod Dairy Road, Rakhial, Industrial Area, Ahmedabad - 380 023. Gujarat, India

Call Us

Mobile No.: + 91 9898070475 - Mr. Arjun Rao
Phone No.: + 91 79 22770475 / 22730075
Fax No.: +91 79 22770475
response@multipackfillingmachine.com
Website: www.liquidmixingplant.com

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